Series of PLC Pitch high speed bunching machine
Use:mainly bunch electrical wire and automobile wire and so on.Small stranding section area conductor bunching.
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Merits：
1.This is our newly developed products,mainly bunch electrical wire and automobile wire and so on.Small stranding section area conductor bunching.
2.Internet of things control: multiple equipment information can be integrated in a cell phone or computer, at any time to view the operation of the machine, our company provides: ① host speed, ② the current line speed, ③ the current number of meters, ④ set the number of meters, ⑤ pitch, ⑥ the current tension modbus address and port；
3.Adopting high quality carbon fibre bow, strong steel is not easy to deform, single bow design, light weight, small centrifugal force, there are wire slots to reduce the friction between the wire and air, the conductor quality is more stable;
4.Electric pitch,can set the pitch on the PLC panel,no need change the hauling wheel or gear wheel,easy operate,save workers time.
5.Take-up tension control: AC frequency conversion motor drive take-up, through high-precision tension closed-loop control system, so that the internal take-up tension from the empty disc to the full disc tension constant, to avoid the conductor stretching and other quality problems.
6.Internal precision traverse： stepper motor + precision ball screw traverse, through PLC precise calculation, guarantee The wiring accuracy, and the wiring width and row spacing are set on the touch screen at real time ,no need to stop adjustment, reduce downtime and improve production efficiency.
7.Laser detection: two sets of laser sensor heads are added to the precision wire sliding table, through the setting of the distance between the wire guide wheel and the laser sensor head, it can detect the position of the stranded wires in real time, and when the stranded wires are rowed to the edge of the bobbin, it will change the direction of the stranded wires automatically, thus solving the common problem of rows of wires being out of line and piles of wires.
8.Electric screw up and down, screw lifting drive shaft to the force, can be self-locking, high positioning accuracy, easy to operate up and down disc, long life.
9.Main shaft test temp device:when the main shaft is in abnormal heating or as machine is in not good ventilation,main shaft temp over pass the setting temp,machine will automatically alarm and stopped.
| Equipment model | FC-652D | FC-653D | FC-654D |
| twisting usage | Apply for automobile wire,electrical wire,power wire and so on (above seven pes of bare copper wire, tinned wire silver jacketed wires and enamelled wires) |
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| single wire dia(mm) | φ0.12～0.45 | Φ0.15~1.04 | φ0.15～0.52 |
| stranding section area | 0.35～4.0 | 0.35～6.0 | 0.4~4.0 |
| pitch(mm) | 10.0~100(PLC Pitch) | 10.0~100(PLC Pitch) | 6.5~75(Gear Pitch) |
| direction of lay | optional fo right or left | ||
| Take up size(mm) | φ500～630 | ||
| Max rotating speed(rpm) | 2600RPM | 2600 RPM | 2600 RPM |
| Main motor power | 15KW | 15KW | 15KW |
| Tension control method | ACInverter motor | Servo motor take-up | Servo motor take-up |
| Lifting Mode | Electric traverse rod control lifting | ||
| protection | Internal and extemal wire cut off automatic brake (electromagnetic brake),deceleration stop when the meter reaches |
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| Traversing method | Precious traverse or screw type polish wire traverse,winding pitch and breadth are adjustable |
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| Main bearing lubrication | Automatic Lubrication | ||
| Dimension | 3650L×2000Wx 2200H | 3650L×2000W×2200H | 3650L×2000W×2200H |
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